Making a Scraper out of a saw plate.

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I had this Stanley #12 1/2 scraper that’s been parted together from pieces found over time. Its pretty much useless without a blade though, and I’ve never had the desire to order a new one. I’ve got a nice Hock blade in my #12 and it works fantastic, and as you may already know, I’ve got several other scrapers.

But I hate to see a tool that can’t be used. Now some of you may think that’s an odd statement coming from someone who collects as many tools as I do, but to me, a tool on display “IS” a tool being used. So this Stanley #12 1/4 needs to be used, and since it’s a mixture of parts and will not be a collector, that means it need to be in the “user” rotation.

But since I didn’t really need a new blade, and I know I had a saw plate I had already made some cabinet scrapers out of, so why not make a blade for this one?

So the first thing I did was mark out the blade. In my case I had a Hock blade I could use as a pattern, but just measuring and marking will work just as well.

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Next I just score the blade with the dremel tool. You can cut it all the way through if you’d like, but scoring and snapping in a vise is quicker. Keep the score as close to the jaws as you can and gently snap it off.

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Next I ensure its flat on the belt sander. If you don’t have a belt sander a stone, dmt or even sand paper on a flat surface will do.

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Then I put on a bevel. I tend to like a bevel on my scraper blades. I know its often recommended to use a 45 degree bevel, but I find my 25 degree bevel works just fine, and I don’t have to readjust the grinder. Again, your normal procedure for this will work just fine. If you don’t have a grinder, all the same methods mentioned above will work as well.

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Make sure everything is square.

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I also round the corners of the top. I tend to catch my wrist on them if I don’t, and although blood isn’t a completely uncommon sight in my shop, I do try to eliminate it as much as possible. I used the belt sander, but the grinder would have worked as well.

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And use a block of wood to make sure you get the back cleaned and polished and make sure its flat. I actually used the

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I set the blade by sliding a business card or old credit card type piece under the front and letting the blade sit on the bench.

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Here I tried the blade without a hook. It worked, but I know a hook will improve performance. It produced something more like sawdust than shavings, so on with the hook making.

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Now after I set a hook. If sharpening and setting a hook on a scraper is new, there are plenty of others who have done a good job showing you how.

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And here is the final results on some oak. Some nice thin shavings rolling out as expected.

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